In this guide we’ll look at the best hacksaws.
We’ve compared construction materials, blades, tensioning mechanism and cost
to give you our top recommendations.
What Is The Best Hacksaw?
More Detailed Hacksaw Reviews
Stanley 020108 FatMax 5-in-1 Hacksaw Review
We think the Stanley 020108 FatMax 5-in-1 Hacksaw is the best hacksaw on the market thanks to its sturdy construction, comfortable ergonomic handle and multi blade positioning.
This is a very robust, heavy duty hacksaw. This Stanley FatMax hacksaw features a sturdy frame that is strong and thick but still reasonably lightweight. It has a blade tension of 100 kg which should cope with the toughest metal cutting tasks. The metal hand saw can be adjusted to five positions making it a really versatile cutting tool. The hacksaw blade can be set to 45 and 90 degree positions and a 45 degree access saw position. The hacksaw also comes with a pad saw blade that can be set at two different positions.
The metal hand saw takes standard 12″ (300 mm) blades. The saw itself comes with two blades and includes on board storage to keep the blades safe and handy for use. The hacksaw dimensions are 43 x 3.51 x 19 cm.
The pad saw blade is ideal for rough cutting especially in awkward locations where there is not enough room for standard manoeuvring.
The Stanley hacksaw also makes a good pruning saw for the garden.
Gardena Sierra Combisystem Hacksaw Review
The Gardena Sierra Combisystem saw is an ideal hand saw for pruning trees and large shrubs as it is tough, light and effective.
This Gardena saw is designed for the garden and does a great pruning job, especially on green wood. It can be used on its own or in conjunction with the combisystem handle. The tapered design of this handsaw means it is easy to get this saw between branches. The 360 degree rotating blade also helps to ensure you can achieve the right cutting angle no matter how congested the shrub or tree foliage. The hardened blade is really sturdy and resists twisting. The 350 mm blade also has precision machined peg and raker teeth, and replacement blades are easily available. The blade tension can be easily adjusted, and the handle is comfortable to use.
Bahco 319 Hacksaw Review
The Bahco 319 Hacksaw is an inexpensive metal hacksaw that still sturdy, effective and comfortable to use.
This Bahco hacksaw has a robust frame with a steel core. It also has a comfortable non slip handle which is easy on the hands and provides good grip. The tension on the blade is good and the saw cuts a true line. There is also a tensioning mechanism in the handle that is easy to use. The saw takes standard 12″ (300mm) blades and comes with one blade included. This Bahco hacksaw is nice and compact and can access tighter corners than some other hacksaws.
This is a great little hacksaw that is the ideal addition to your toolbox for occasional use and will come in handy for a range of household and DIY tasks.
Facom FCM601 601 12-inch 300mm Hacksaw Review
The Facom FCM601 601 12-inch 300mm Hacksaw has a design that allows it to be used two handed, as well as a comfortable handle and high blade tension.
This hacksaw has an impact resistant resin and steel frame and a blade tension of 80 kg. The metal saw has comfortable handles at both ends so it can be used two handed. The 12″ 24 TPI blade that comes with the saw is easy to change and tighten.
Overall, this hacksaw is sturdy, light, easy to use and cuts an accurate line.
Irwin I-125 High-Tension Hacksaw Review
The Irwin I-125 High-Tension Hacksaw has blade tension of 125 kg, metal frame and comfortable soft grip handle.
This professional hacksaw is very sturdy and well made, yet still lightweight and comfortable to use. The 125 kg blade tension means this hacksaw is up to the toughest of jobs and cuts a straight line every time. The 12″ blade can be set at 90 and 180 degrees and it is easy to change and tension.
The Irwin hacksaw has a comfortable soft grip handle as well as a soft grip at the end of the saw to facilitate two handed use. It also has on board blade storage so spare blades are always handy.
This is a great quality hacksaw that is up to tough tasks and offers great value for money.
Hacksaw Buyer’s Guide
Design and construction
Most hacksaws or metal cutting hand saws have a metal construction that is sturdy and impact resistant, yet light to use. In addition, the best hacksaws have a comfortable ergonomic soft grip handle that makes them nice and grippy as well as comfortable to use. Some hack saws have a grip at each end so they can be used two handed.
Hacksaws consist of a metal frame that holds a thin but strong blade tight across a gap. This blade can often be angled for different purposes. Some hacksaws come with built-in storage for spare hacksaw blades like the Stanley 020108 and Irwin I-125 hacksaws.
Standard hacksaws like the Bahco 319 take a 10″ or 12″ blade and most brands will take any brand of blade. You can also buy different hacksaw blades for cutting different materials such as wood and metal. In addition, you can get hack saw blades with different numbers of teeth for rougher or finer cuts. If you want to achieve a smooth finish, look for a higher TPI (teeth per inch) ratio like that on the Gardena Sierra Combisystem. For thick heavy pieces, you will require a metal blade with a lower number of teeth per inch. The best hacksaw blades are thin but very strong and have precision machined teeth for accurate cuts.
Hacksaw blades are generally made from carbon steel, bi-metal or HSS steel. Hacksaw blades can be quite brittle so bi-metal blades were developed to minimize the risk of fracture. HSS steel is heat treated to create a hard cutting edge and a shatter resistant back.
Hacksaws have a tensioning mechanism which ensures that the thin metal blade is held taught and you achieve an accurate cut without wobbling or meandering. Hacksaws have a variety of tensioning mechanisms and the easiest to use is an integrated tension wheel that is built into the handle of the saw.
The higher the blade tension the more accurately you will be able to cut, even tough materials. For instance, the Facom FCM601 hacksaw has an 80 kg blade tension which makes it one of the best hacksaws you can buy.
What is a hacksaw used for?
A hacksaw is effectively a fine-toothed handsaw for metal. The equivalent handsaw for cutting wood is usually the bow saw. A hacksaw has a C-shaped frame that holds a metal blade under tension. A screw or similar mechanism can be used to adjust the tension.
A hacksaw is mainly used to cut metal such as bars, pipes and rods. It is also very useful for cutting plastics, such as plastic pipes and conduit. Some hacksaw blades can also cut wood, tiles and glass.
A hacksaw can be used to cut both straight and curved lines.
How do I change a hacksaw blade?
When fitting a hacksaw blade the blade is usually mounted with the teeth facing forward from the handle so that they cut on the push stroke. The blade can be fitted the opposite way round so that it cuts on the pull stroke.
To remove the old blade, loosen the wing nut near the hacksaw’s handle until it is loose enough for you to remove the old blade from the frame. Some hacksaws have an adjusting wheel rather than a wing nut. Lift the blade off the retaining pins at each end of the frame.
Place the new blade onto the retaining pins, ensuring the teeth are pointing the right way round. You will usually want them pointing away from the main handle.
Re-tighten the wing nut until the blade is tight.
Test the blade on a piece of scrap metal. If the blade bends or flexes during the cut tighten the wing nut further.
Hacksaws are very useful for a range of tasks and are especially suited to cutting metal and plastic pipes, conduit, metal bars and the like. They are an essential hand saw for many trades and a really useful item for the competent DIYer who occasionally undertakes major tasks such as kitchen and bathroom refits. They’re also useful for smaller jobs such as cutting curtain poles or wardrobe rails to fit.
We would recommend the Stanley 020108 FatMax 5-in-1 Hacksaw as it is strong and well made, has a comfortable handle and features two blades and multi-blade positioning for extra versatility.