In this guide we’ll take a look at the best belt sanders for DIY.
We’ve compared performance, features, build quality and cost
to give you our top recommendations.
What Is The Best Belt Sander?
More Detailed Belt Sander Reviews
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Makita 9404/2 Belt Sander 240V Review
The super powerful Makita 9404/2 Belt Sander will make light work of even the toughest sanding jobs – even floors and decking. This powerful model wins top spot as our choice for the best belt sander on the UK market.
This file sander has a powerful 1,010 Watt motor and variable speed control meaning it can take care of tough sanding as well as more detailed work. It has a variable belt speed ranging from 210 m/min to 440 m/min, allowing adjustments ensuring the best finish on even the toughest jobs. The design of this belt sander enables sanding right up to wall edges, really handy when sanding floors.
But the best thing about this Makita belt sander is that it produces a maximum noise level of 85 dB. which is pretty quiet for a belt sander, and you won’t annoy the neighbours too much. It also produces very little vibration. This means you can use this belt sander for hours without getting fatigued.
The dust bag is very effective and large enough that it doesn’t need emptying too often. The machine can also be connected to a dust extractor for use in the workshop. The auto-tracking belt keeps the sanding belt aligned and the belts are easy to change. It is suitable for use on wood, plastic or metal.
This Makita belt sander is a powerful machine, suitable for both DIY and professional use. The machine doesn’t run away with you and the above features make it the best belt sander for many DIY and professional jobs.
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Bosch PBS 75 A Belt Sander Review
The Bosch PBS 75 A Belt Sander is one of the best belt sanders for removing material on large surfaces such as doors, worktops and floors. It is suitable for use on wood, plastic or metal. The 710 Watt motor and 350 m/min belt speed provides plenty of power and gets through the job quickly but it does not have a variable speed control. The ergonomic design makes it comfortable to use and easy to control.
This Bosch belt sander is fitted with a microfilter system and a dust box that is really easy to empty. This makes the job far less messy than with some belt sanders. However, the dust box does fill up quite quickly. At 90 dB it is a little noisier to use than the Makita belt sander described earlier.
When fixed to a workbench this sander can also be used in the workshop for stationary work with attachments that can be purchased separately. It comes with one sanding belt and this is easy to fit.
This is a powerful belt sander and one of the best belt sanders for either amateur or professional cabinet makers providing plenty of power and ease of use.
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Tacklife 600W Belt Sander Review
The Tacklife 600W Belt Sander has a 600 Watt motor and six variable speeds from 170 – 250 m/min. Whilst it is not as powerful as some of the previous items, for a cheap belt sander it does a great job. The kit comes with 12 sanding belts plus clamps so you can fix the sander upside down to a workbench to work on smaller pieces.
Although the dust collection box isn’t the best, you can attach this sander to a vacuum cleaner, which makes a big difference and means you can use the tool indoors without too much mess.
Overall this Tacklife belt sander is one of the best belt sanders to buy on a budget and perfect for a variety of sanding DIY tasks.
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BLACK+DECKER KA86 Belt Sander Review
The Black+Decker KA86 Belt Sander is small and light to use but has a 720 Watt motor making it powerful enough for tough sanding jobs. It’s one of the best belt sanders for smaller jobs.
The angled design of this belt sander means you can work right to the edges of floors which saves time and effort switching to a less powerful sander for the edges.
The belts are easy to change, and the automatic belt tracking keeps them in place. The machine is also relatively quiet in use; however, the dust collection bag is not very effective.
This Black+Decker belt sander is probably one of the best belt sanders for jobs such as refinishing worktops and doors or removing paint. However for floors and decking a more powerful machine will get the job done more quickly. It is good value for money though, and perfect for many DIY jobs.
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Lumberjack EBS76 3" Electric Belt Sander 1,010 Watts Review
This Lumberjack EBS76 3″ Electric Belt Sander has a 1,010 Watt motor and a variable belt speed of 120 – 380 m/min so it can certainly handle tough sanding jobs. The high powered motor makes this one of the best floor sanders on the market. At lower speeds it is reasonably quiet but at higher speeds it can become quite noisy so ear defenders are recommended.
This Lumberjack belt sander kit comes with 3 sanding belts and a dust bag. Overall this cheap belt sander is great value, and despite the powerful motor it is light and easy to use. If you are looking for the best belt sander on a budget this is an excellent choice.
Belt Sander Buying Guide
Belt sanders, also known as file sanders, are the ideal tool for sanding large, flat areas. This makes them perfect for refinishing doors, large items of furniture and even decking and flooring. A belt sander is also much cheaper than a floor sander and doesn’t run away with you as much. Belt sanders can also be useful for refinishing garden furniture, as a decking sander, removing paint or fixing a sticking door.
Nothing beats the power of a belt sander when you have large surfaces to sand, especially if they are very rough or you want to remove old paint and varnish.
Belt sanders use sanding belts that are fitted over two cylindrical drums. The motor on your sander drives the rear drum and spins the sandpaper, thus making this a really fast and effective way to achieve smooth finishes on large areas.
When choosing the best belt sander, the motor size is a major consideration. The larger the motor, the more powerful the sander will be. Faster speeds (measured in metres per minute (m/min) enable the drum to spin faster and make the sander work more effectively.
Another feature to look for is an auto-tracking belt system. This will keep the sanding belt aligned and save you the hassle of having to stop to realign it if it slips.
A variable motor is another useful option. If you are sanding floors and decking, then one speed will be fine. But for smaller jobs such as tables, doors and work surfaces a variable speed provides more control and ensures you don’t damage the item.
If you are the belt sander as a decking sander or file sander for sanding floors or decking that runs up against a wall, choose a belt sander with an angled design that will allow you to get right up to the edges. This will save you having to switch to a smaller, less powerful sander to finish the job.
An effective dust extractor is an important feature of a belt sander, especially if it is to be used indoors or in a workshop. Belt sanders create a lot of dust and can make a mess of the whole house if they do not have an efficient dust collection system. You can choose a belt sander with a dust box or bag, or one that can be connected to a vacuum cleaner or dust extractor.
Finally for sanding smaller items in the workshop, or for rough sharpening tools, then the best belt sander would be one that can be fixed upside down to a workbench.
I want to use a belt sander to sand a floor. What do I need to know to do this correctly?
When sanding wooden surfaces, you should always sand parallel to the grain to avoid scratches. Start with a rough grit sandpaper, such as 60 grit and gradually progress through finer grits such as 80 and 120 grit to achieve a smooth finish. We would not recommend using anything rougher than 60 grit sandpaper as this can easily gouge wood and create scratches that are difficult to remove.
One danger of using a powerful belt sander is that it can gouge out wood if it gets out of control. We would recommend buying a sander with variable speed control so you can choose the speed you are most comfortable with and retain complete control of the machine.
I am planning on buying a belt sander to refinish my kitchen work surfaces. What other jobs could it be used for afterwards?
Belt sanders are great for smoothing flat surfaces, but they are also excellent for scribing a line in materials to make a perfect fit. They can be used to remove excess wood from doors to stop them sticking. You can also use a belt sander to round off wood and remove sharp edges. In addition, when fixed to a workbench belt sanders can be used on smaller items and can even rough sharpen tools.
What safety precautions should I take when using a belt sander?
Belt sanders create a lot of dust, so even with a good dust collector, you should wear a mask. This is particularly important if you are working with fibreboards such as MDF as these create fine dust that can damage your lungs.
Check that the trigger is on the off position and not locked on before you plug in the tool and always unplug the tool before changing or adjusting the belt.
Clean the dust bag or box regularly and remove it before you sand metal. Sanding metal can create sparks that could set the sawdust in your collection bag on fire.